julia: nonlinear heatup reach — 10s horizon works, longer fails on stiffness
First working nonlinear reach artifact for the PWR model. TMJets
Taylor-model scheme on the full 10-state closed-loop (unsaturated
ctrl_heatup, ramp reference via augmented time state x[11]).
Status:
T=10s : SUCCESS. 10583 reach-sets. T_c envelope [274.45, 295] C,
n envelope [-5.2e-4, 5.01e-3]. Over-approximation visible
(n can't be negative physically) but tube is sound and
bounded.
T=60s+ : FAILED. Exhausts 50k step budget then hits NaN in
precursor-decay term.
Root cause: prompt-neutron stiffness. Lambda=1e-4s forces TMJets'
adaptive stepper to ~1ms steps to resolve fast dynamics. 10583 steps
for 10s of sim time means we get ~10s/50000 = 2s horizon max before
step budget exhausts — inadequate for heatup's 5-hour obligation.
Remedy (next session): singular-perturbation reduction of the
neutronics. Treat n as quasi-static algebraic function of (T, C, rho)
rather than a dynamic state. Replaces stiff dn/dt with algebraic
relation, removes fast timescale from reach problem. Standard in
reactor-kinetics reach literature.
What this does prove:
- Julia/TMJets framework works for this system (previous
scaling-issue failure is gone with @taylorize'd RHS).
- Bilinear n*rho term handled correctly by Taylor models.
- Ramp reference via augmented time state x[11] is a workable
pattern for time-varying controller references in reach.
What this does NOT prove:
- Anything about heatup safety — 10s horizon is nowhere near the
mode's 5-hour obligation.
Includes sim_heatup.jl, a Rodas5 baseline using the same @taylorize-
able RHS form, for cross-validation of the reach tube against a
nominal trajectory once longer horizons are reachable.
WALKTHROUGH.md updated with the finding.
Hacker-Split: got partway up the Julia reach ladder, identified the
physical bottleneck (stiffness), named the fix (reduced-order PKE).
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
This commit is contained in:
parent
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authors = ["Dane Sabo <yourstruly@danesabo.com>"]
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[deps]
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JSON = "682c06a0-de6a-54ab-a142-c8b1cf79cde6"
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LazySets = "b4f0291d-fe17-52bc-9479-3d1a343d9043"
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LinearAlgebra = "37e2e46d-f89d-539d-b4ee-838fcccc9c8e"
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MAT = "23992714-dd62-5051-b70f-ba57cb901cac"
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20
julia-port/controllers/ctrl_heatup_unsat.jl
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20
julia-port/controllers/ctrl_heatup_unsat.jl
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"""
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ctrl_heatup_unsat(t, x, plant, ref)
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Heatup controller WITHOUT saturation. Identical to `ctrl_heatup` but the
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`clamp()` is removed — u can be anything the feedback-linearization +
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ramped-reference P wants.
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Used as the starting point for nonlinear reach analysis. The full
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`ctrl_heatup` adds saturation on top of this, which turns the controller
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into a 3-mode piecewise-affine system and is hybrid-reach territory.
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"""
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function ctrl_heatup_unsat(t, x, plant, ref)
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Kp = 1e-4
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T_f = x[8]
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T_avg = x[9]
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u_ff = -plant.alpha_f * (T_f - plant.T_f0) -
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plant.alpha_c * (T_avg - plant.T_c0)
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T_ref = min(ref.T_start + ref.ramp_rate * t, ref.T_target)
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return u_ff + Kp * (T_ref - T_avg)
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end
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176
julia-port/scripts/reach_heatup_nonlinear.jl
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176
julia-port/scripts/reach_heatup_nonlinear.jl
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#!/usr/bin/env julia
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#
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# reach_heatup_nonlinear.jl — nonlinear reach on heatup mode via TMJets.
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#
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# STATUS: partial success. 10 s horizon works; longer horizons fail.
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#
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# Full 10-state nonlinear reach of the PKE + thermal-hydraulics
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# closed-loop is limited to ~10 s horizons by prompt-neutron stiffness
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# (Lambda = 1e-4 s). TMJets' adaptive step size shrinks to ~1 ms to
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# resolve prompt dynamics, then hits numerical precision floor and
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# produces NaN around t ~ 10 s. 10,583 steps for 10 s of sim time.
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#
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# For heatup's 5-hour horizon (18 million prompt timescales), we need
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# singular-perturbation reduction of the neutronics: treat n as a
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# quasi-static algebraic function of (T, C, rho) rather than a dynamic
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# state. The reduced-order PKE replaces the stiff dn/dt equation with
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# an algebraic relation, removing the fast timescale from the reach
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# problem.
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#
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# The 10 s result is a validation of the Taylor-model approach, not
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# a usable safety proof. The machinery works; the model needs
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# reduction before the horizon is meaningful.
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#
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# Saturation disabled (ctrl_heatup_unsat structure), all constants
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# inlined so @taylorize can generate a specialized Taylor-model RHS.
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# Time carried as augmented state x[11].
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using Pkg
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Pkg.activate(joinpath(@__DIR__, ".."))
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using LinearAlgebra
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using ReachabilityAnalysis, LazySets
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using JSON
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# --- Plant constants (inlined; must match pke_params.m) ---
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const LAMBDA = 1e-4
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const BETA_1 = 0.000215
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const BETA_2 = 0.001424
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const BETA_3 = 0.001274
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const BETA_4 = 0.002568
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const BETA_5 = 0.000748
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const BETA_6 = 0.000273
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const BETA = BETA_1 + BETA_2 + BETA_3 + BETA_4 + BETA_5 + BETA_6
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const LAM_1 = 0.0124
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const LAM_2 = 0.0305
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const LAM_3 = 0.111
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const LAM_4 = 0.301
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const LAM_5 = 1.14
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const LAM_6 = 3.01
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const P0 = 1e9
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const M_F = 50000.0
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const C_F = 300.0
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const M_C = 20000.0
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const C_C = 5450.0
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const HA = 5e7
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const W_M = 5000.0
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const M_SG = 30000.0
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const ALPHA_F = -2.5e-5
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const ALPHA_C = -1e-4
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const T_COLD0 = 290.0
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const DT_CORE = P0 / (W_M * C_C)
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const T_HOT0 = T_COLD0 + DT_CORE
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const T_C0 = (T_HOT0 + T_COLD0) / 2
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const T_F0 = T_C0 + P0 / HA
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# --- Controller constants ---
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const T_STANDBY = T_C0 - 33.333333
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const RAMP_RATE_CS = 28.0 / 3600
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const KP_HEATUP = 1e-4
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# --- Taylorized RHS with augmented time (x[11] = t, dx[11] = 1) ---
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# TMJets handles augmented time better than accessing the solver's t arg
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# directly inside the Taylor-model rewriting.
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@taylorize function rhs_heatup_taylor!(dx, x, p, t)
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# Inlined cancellation: rho_total = Kp * (T_ref - T_c) after cancellation.
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# T_ref uses x[11] as the time-state (no min; valid while T_ref < T_c0).
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rho = KP_HEATUP * (T_STANDBY + RAMP_RATE_CS * x[11] - x[9])
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# Neutronics (explicit — no loops, no function calls)
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dx[1] = (rho - BETA) / LAMBDA * x[1] +
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LAM_1*x[2] + LAM_2*x[3] + LAM_3*x[4] +
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LAM_4*x[5] + LAM_5*x[6] + LAM_6*x[7]
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dx[2] = (BETA_1 / LAMBDA) * x[1] - LAM_1 * x[2]
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dx[3] = (BETA_2 / LAMBDA) * x[1] - LAM_2 * x[3]
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dx[4] = (BETA_3 / LAMBDA) * x[1] - LAM_3 * x[4]
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dx[5] = (BETA_4 / LAMBDA) * x[1] - LAM_4 * x[5]
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dx[6] = (BETA_5 / LAMBDA) * x[1] - LAM_5 * x[6]
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dx[7] = (BETA_6 / LAMBDA) * x[1] - LAM_6 * x[7]
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# Thermal-hydraulics
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dx[8] = (P0 * x[1] - HA * (x[8] - x[9])) / (M_F * C_F)
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dx[9] = (HA * (x[8] - x[9]) - 2 * W_M * C_C * (x[9] - x[10])) / (M_C * C_C)
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dx[10] = (2 * W_M * C_C * (x[9] - x[10])) / (M_SG * C_C)
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# Time (augmented state for reach; dt/dt = 1)
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dx[11] = one(x[1])
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return nothing
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end
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# --- Build X_entry from predicates.json ---
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pred_path = joinpath(@__DIR__, "..", "..", "reachability", "predicates.json")
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pred_raw = JSON.parsefile(pred_path)
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entry = pred_raw["mode_boundaries"]["q_heatup"]["X_entry_polytope"]
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n_lo, n_hi = entry["n_range"]
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T_f_lo, T_f_hi = entry["T_f_range_C"]
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T_c_lo, T_c_hi = entry["T_c_range_C"]
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T_cold_lo, T_cold_hi = entry["T_cold_range_C"]
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n_mid = 0.5 * (n_lo + n_hi)
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C_mid_1 = (BETA_1 / (LAM_1 * LAMBDA)) * n_mid
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C_mid_2 = (BETA_2 / (LAM_2 * LAMBDA)) * n_mid
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C_mid_3 = (BETA_3 / (LAM_3 * LAMBDA)) * n_mid
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C_mid_4 = (BETA_4 / (LAM_4 * LAMBDA)) * n_mid
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C_mid_5 = (BETA_5 / (LAM_5 * LAMBDA)) * n_mid
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C_mid_6 = (BETA_6 / (LAM_6 * LAMBDA)) * n_mid
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x_lo = [n_lo;
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C_mid_1 * (n_lo / n_mid); C_mid_2 * (n_lo / n_mid);
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C_mid_3 * (n_lo / n_mid); C_mid_4 * (n_lo / n_mid);
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C_mid_5 * (n_lo / n_mid); C_mid_6 * (n_lo / n_mid);
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T_f_lo; T_c_lo; T_cold_lo;
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0.0] # augmented time
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x_hi = [n_hi;
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C_mid_1 * (n_hi / n_mid); C_mid_2 * (n_hi / n_mid);
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C_mid_3 * (n_hi / n_mid); C_mid_4 * (n_hi / n_mid);
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C_mid_5 * (n_hi / n_mid); C_mid_6 * (n_hi / n_mid);
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T_f_hi; T_c_hi; T_cold_hi;
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0.0]
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X0 = Hyperrectangle(low=x_lo, high=x_hi)
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println("\n=== Nonlinear heatup reach (saturation disabled, @taylorize RHS) ===")
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println(" X_entry: n ∈ [$(n_lo), $(n_hi)], T_c ∈ [$(T_c_lo), $(T_c_hi)] C")
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for T_probe in (10.0, 60.0, 300.0)
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println("\n--- Probe T = $T_probe s ---")
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sys = BlackBoxContinuousSystem(rhs_heatup_taylor!, 11)
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prob = InitialValueProblem(sys, X0)
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try
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alg = TMJets(orderT=4, orderQ=2, abstol=1e-10, maxsteps=50000)
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sol = solve(prob; T=T_probe, alg=alg)
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flow = flowpipe(sol)
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n_sets = length(flow)
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println(" TMJets: $n_sets reach-sets")
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# Overapproximate each Taylor-model reach-set as a hyperrectangle
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# so we can query envelopes. This is standard LazySets usage.
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flow_hr = overapproximate(flow, Hyperrectangle)
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n_sets_hr = length(flow_hr)
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# Envelope per state over the whole flowpipe.
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n_lo_env = minimum(low(set(R), 1) for R in flow_hr)
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n_hi_env = maximum(high(set(R), 1) for R in flow_hr)
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Tc_lo_env = minimum(low(set(R), 9) for R in flow_hr)
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Tc_hi_env = maximum(high(set(R), 9) for R in flow_hr)
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Tf_lo_env = minimum(low(set(R), 8) for R in flow_hr)
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Tf_hi_env = maximum(high(set(R), 8) for R in flow_hr)
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Tcold_lo = minimum(low(set(R), 10) for R in flow_hr)
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Tcold_hi = maximum(high(set(R), 10) for R in flow_hr)
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t_final = maximum(high(set(R), 11) for R in flow_hr)
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println(" t reached: $(round(t_final; digits=1)) s of $T_probe")
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println(" n envelope: [$(round(n_lo_env; sigdigits=4)), $(round(n_hi_env; sigdigits=4))]")
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println(" T_f envelope: [$(round(Tf_lo_env; digits=2)), $(round(Tf_hi_env; digits=2))] C")
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println(" T_c envelope: [$(round(Tc_lo_env; digits=2)), $(round(Tc_hi_env; digits=2))] C")
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println(" T_cold env: [$(round(Tcold_lo; digits=2)), $(round(Tcold_hi; digits=2))] C")
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catch err
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msg = sprint(showerror, err)
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println(" FAILED: ", first(msg, 300))
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end
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end
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73
julia-port/scripts/sim_heatup.jl
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julia-port/scripts/sim_heatup.jl
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#!/usr/bin/env julia
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#
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# sim_heatup.jl — nominal heatup trajectory sim in Julia.
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#
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# Closed-loop nonlinear simulation using the SAME RHS form as
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# reach_heatup_nonlinear.jl (augmented time x[11], inlined constants)
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# but via OrdinaryDiffEq, not TMJets. Purpose: verify the @taylorize-able
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# RHS matches the MATLAB heatup baseline. Also generates a nominal
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# trajectory that reach tubes can be checked against.
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using Pkg
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Pkg.activate(joinpath(@__DIR__, ".."))
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using OrdinaryDiffEq
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# Constants (match reach_heatup_nonlinear.jl).
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const LAMBDA = 1e-4
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const BETA_1, BETA_2, BETA_3, BETA_4, BETA_5, BETA_6 =
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0.000215, 0.001424, 0.001274, 0.002568, 0.000748, 0.000273
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const BETA = BETA_1 + BETA_2 + BETA_3 + BETA_4 + BETA_5 + BETA_6
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const LAM_1, LAM_2, LAM_3, LAM_4, LAM_5, LAM_6 =
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0.0124, 0.0305, 0.111, 0.301, 1.14, 3.01
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const P0 = 1e9
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const M_F, C_F, M_C, C_C, HA, W_M, M_SG =
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50000.0, 300.0, 20000.0, 5450.0, 5e7, 5000.0, 30000.0
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const ALPHA_F, ALPHA_C = -2.5e-5, -1e-4
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const T_COLD0 = 290.0
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const DT_CORE = P0 / (W_M * C_C)
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const T_HOT0 = T_COLD0 + DT_CORE
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const T_C0 = (T_HOT0 + T_COLD0) / 2
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const T_F0 = T_C0 + P0 / HA
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const T_STANDBY = T_C0 - 33.333333
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const RAMP_RATE_CS = 28.0 / 3600
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const KP_HEATUP = 1e-4
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function rhs_heatup_sim!(dx, x, p, t)
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rho = KP_HEATUP * (T_STANDBY + RAMP_RATE_CS * x[11] - x[9])
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dx[1] = (rho - BETA) / LAMBDA * x[1] +
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LAM_1*x[2] + LAM_2*x[3] + LAM_3*x[4] +
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LAM_4*x[5] + LAM_5*x[6] + LAM_6*x[7]
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dx[2] = (BETA_1 / LAMBDA) * x[1] - LAM_1 * x[2]
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dx[3] = (BETA_2 / LAMBDA) * x[1] - LAM_2 * x[3]
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dx[4] = (BETA_3 / LAMBDA) * x[1] - LAM_3 * x[4]
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dx[5] = (BETA_4 / LAMBDA) * x[1] - LAM_4 * x[5]
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dx[6] = (BETA_5 / LAMBDA) * x[1] - LAM_5 * x[6]
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dx[7] = (BETA_6 / LAMBDA) * x[1] - LAM_6 * x[7]
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dx[8] = (P0 * x[1] - HA * (x[8] - x[9])) / (M_F * C_F)
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dx[9] = (HA * (x[8] - x[9]) - 2 * W_M * C_C * (x[9] - x[10])) / (M_C * C_C)
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dx[10] = (2 * W_M * C_C * (x[9] - x[10])) / (M_SG * C_C)
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dx[11] = 1.0
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return nothing
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end
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# IC = midpoint of X_entry polytope.
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n0 = 0.001
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C0 = [BETA_1/(LAM_1*LAMBDA), BETA_2/(LAM_2*LAMBDA), BETA_3/(LAM_3*LAMBDA),
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BETA_4/(LAM_4*LAMBDA), BETA_5/(LAM_5*LAMBDA), BETA_6/(LAM_6*LAMBDA)] .* n0
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x0 = [n0; C0; T_STANDBY + 5; T_STANDBY + 6; T_STANDBY + 4; 0.0]
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tspan = (0.0, 300.0)
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# Rodas5 is stiff-aware.
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prob = ODEProblem(rhs_heatup_sim!, x0, tspan)
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sol = solve(prob, Rodas5(); reltol=1e-8, abstol=1e-10)
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println("\n=== Heatup nominal trajectory (saturation disabled, Julia) ===")
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println(" t=0 : n=$(round(sol.u[1][1]; sigdigits=3)) T_c=$(round(sol.u[1][9]; digits=2)) C")
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for t_check in (10.0, 60.0, 120.0, 300.0)
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u = sol(t_check)
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println(" t=$(lpad(Int(t_check), 4))s : n=$(round(u[1]; sigdigits=3)) T_c=$(round(u[9]; digits=2)) C T_f=$(round(u[8]; digits=2)) C")
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end
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@ -448,11 +448,22 @@ vibes, not a proof.
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### What's next
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1. **Nonlinear reach on heatup via JuliaReach.** First pass: saturation
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disabled, controller free to apply any u. See how Taylor models
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handle the bilinear `n·e` term. If TMJets produces a tight tube,
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we have a soundness story for transition modes. (The Julia port
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scaffolding is in `../julia-port/`.)
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1. **Nonlinear reach on heatup via JuliaReach — partial result in.**
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`../julia-port/scripts/reach_heatup_nonlinear.jl` ran successfully
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to T=10 s on the full 10-state nonlinear closed-loop (saturation
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disabled). Got 10,583 reach-sets with envelope T_c ∈ [274.45, 295]
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and n ∈ [-5e-4, 5e-3]. Nonlinear reach is *functional* in Julia —
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the framework, `@taylorize` RHS, and bilinearity handling all work.
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**But the horizon is limited to ~10 s by prompt-neutron stiffness:**
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TMJets' adaptive stepper shrinks to ~1 ms per step to resolve
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Λ = 10⁻⁴ s prompt-neutron dynamics, then hits numerical precision
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floor and produces NaN around t = 10-20 s. For heatup's 5-hour
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horizon (18 million prompt timescales) we need a **reduced-order
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model**: singular-perturbation elimination of the fast neutronics
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(treat n quasi-statically as an algebraic function of thermal
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states + precursors). Standard in reactor-kinetics reach literature.
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This is the actual next step before nonlinear reach can produce a
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usable safety proof for heatup.
|
||||
2. **Once nonlinear reach works: add saturation as hybrid sub-mode.**
|
||||
3. **Parametric α reach** once the framework can handle it.
|
||||
4. **Shutdown and scram reach** (trivial cases, should be quick once
|
||||
|
||||
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